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Manufacturing Process Plan
Raw material receiving → storage → batch planning → mixing → packing → storage → dispatch workflow.
Process planning, raw material guidance, costing clarity, QC system and trial support—so you start production with stability. A brand of Indian Paints Consulting Services (IPCS).
Wall putty manufacturing is not just mixing powder. A stable and sellable product depends on the right process flow, raw material control, consistent mixing method and measurable quality targets.
A structured deliverable-based approach—so you always know what is being done and why.
Raw material receiving → storage → batch planning → mixing → packing → storage → dispatch workflow.
Material list, approximate usage guidance, storage tips and quality checkpoints to avoid common mistakes.
Understand cost drivers like cement grade, filler quality, packaging, wastage control and margin planning.
QC points for smoothness, whiteness, coverage, workability, setting behavior and batch consistency.
Guidance for issues like lumping, poor finish, low coverage, shade variation, moisture problems and rework.
Trial batch planning and operating guidance to stabilize production and train your team for repeatable results.
Simple steps—so your execution stays clean and confusion-free.
Capacity, budget, location, and product goals—so planning starts with clarity.
Workflow planned for handling, mixing, packing and storage with minimal operational friction.
Define performance targets that match your market (finish, workability, coverage, whiteness).
What to buy, how to store, and how to verify quality—so consistency improves.
Cost drivers, wastage control, packaging impacts and margin planning for realistic pricing.
Trial batch guidance + troubleshooting, then finalize SOP for stable repeat production.